What tools are necessary to disassemble the transfer case on Chevrolet Express 3500?

Several tools needed to disassemble the Transfer Case include slide hammer (J 2619-01) and holding fixture (J 3289-20) and split plate bearing puller (J 22912-01) and slide hammer with bearing adapter (J 23907) and bushing and bearing remover - 3-4 inch (J 26941) and case spreader (J 45358) and mainshaft support bushing/bearing remover (J 45548). For Transfer Case disassembly you will require slide hammer (J 2619-01), holding fixture (J 3289-20), split plate bearing puller (J 22912-01), slide hammer with bearing adapter (J 23907) as well as bushing and bearing remover - 3-4 inch (J 26941) and case spreader (J 45358) and mainshaft support bushing/bearing remover (J 45548). Attach the assembly fixture (J 45759) to the Transfer Case through adapter studs for mounted case disassembly operations. Weld the assembly fixture (J 45759) to a holding fixture (J 3289-20) set up on a stable workbench before securing the stack with a pivot pin. The process to drain Transfer Case fluid requires removal of both drain and fill plugs. The procedure requires front output shaft seal removal followed by encoder motor assembly extraction and Vehicle Speed Sensor (VSS) removal and finally rear output shaft seal removal. Use the case spreader to shear the sealer between the case halves before removing the Transfer Case retaining bolts together with washers while noting down the brackets' original positions. Apply the case spreader (J 45358) to break the sealer binding between case halves before separating the front from the rear halves of the case. Remove sequentially the shift fork shaft spring together with the rear sun gear planetary Differential assembly and the chain containing drive and driven sprockets. You must mark how the chain and sprockets fit together to keep their wear patterns when reusing them. Attack the remaining components starting with the lockup shift assembly and progressing through the Oil Pump assembly before finally removing the shift detent lever assembly but maintain straight alignment of the shift detent lever shaft assembly throughout the process. To finish the task remove the mainshaft rear support bushing with slide hammer (J 2619-01) and mainshaft support bushing/bearing remover (J 45548) and use the bushing and bearing remover (J 26941) together with slide hammer with bearing adapter (J 23907) to eliminate the rear bearing for the front output shaft.

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101 Transfer Cases found

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Chevrolet Transfer Case Part Number: 19125650
$2926.71 MSRP: $3288.75
You Save: $362.04 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24243562, 24247208, 12587651, 24252681, 24250862
Fits the following Chevrolet Models:
- Avalanche | 2007-2008 | LS, LT, LTZ | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Silverado 1500 | 2007-2008 | LS, LT, LTZ, WT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Silverado 2500 HD | 2007-2008 | LT, LTZ, WT | 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
- Silverado 3500 HD | 2007-2008 | LT, LTZ, WT | 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL
- Suburban 1500 | 2008 | LS, LT, LTZ | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Suburban 2500 | 2008 | LS, LT | 8 Cyl 6.0 L GAS
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Chevrolet Transfer Case Part Number: 85580978
$1267.10 MSRP: $1415.08
You Save: $147.98 (11%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly-Transfer; Case, Transfer Case
- Replaced by: 85843422
Fits the following Chevrolet Models:
- Silverado 1500 | 2019-2023 | Custom, Custom Trail Boss, High Country, LT, LT Trail Boss, LTZ, PPV, RST, SSV, WT, ZR2 | 4 Cyl 2.7 L GAS, 6 Cyl 3.0 L DIESEL, 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.2 L GAS
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Chevrolet Differential Case Part Number: 84640877
$80.54 MSRP: $127.88
You Save: $47.34 (38%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case-Differential; Case,; Differential
- Replaces: 23490346
Fits the following Chevrolet Models:
- Colorado | 2015-2022 | Base, LT, WT, Z71 | 4 Cyl 2.5 L GAS
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Chevrolet Transfer Case Part Number: 84636465
$182.32 MSRP: $300.26
You Save: $117.94 (40%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case-Transfer; Case, Transfer Case; Case
- Replaces: 84467662
Fits the following Chevrolet Models:
- Colorado | 2020-2022, 2017 | Base, LT, WT, Z71, ZR2 | 2.5L L4, 2.8L L4, 3.6L V6, 4 Cyl 2.5 L GAS, 4 Cyl 2.8 L DIESEL, 6 Cyl 3.6 L GAS
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Chevrolet Transfer Case Part Number: 84844730
$869.39 MSRP: $983.47
You Save: $114.08 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly-Power Transfer U
- Replaces: 84757524
Fits the following Chevrolet Models:
- Trailblazer | 2021-2025 | ACTIV, L, LS, LT, RS | 1.2L L3, 1.3L L3, 3 Cyl 1.2 L GAS, 3 Cyl 1.3 L GAS
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Chevrolet Transfer Case Part Number: 15045746
$1036.12 MSRP: $1329.43
You Save: $293.31 (23%)
Ships in 1-3 Business Days
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Product Specifications
- Replaces: 15733771
Fits the following Chevrolet Models:
- C1500 | 1999 | LS | 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
- C1500 Suburban | 1999 | Base, LS, LT | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL
- C2500 | 1999-2000 | Base, LS | 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
- C2500 Suburban | 1999 | Base, LS | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
- C3500 | 1999-2000 | Base, LS | 8 Cyl 5.7 L CNG, 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
- K1500 | 1999 | LS | 8 Cyl 5.0 L GAS, 8 Cyl 5.7 L GAS
- K1500 Suburban | 1999 | Base, LS, LT | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL
- K2500 | 1999-2000 | Base, LS | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
- K2500 Suburban | 1999 | Base, LS | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
- K3500 | 1999-2000 | Base, LS | 8 Cyl 5.7 L GAS, 8 Cyl 6.5 L DIESEL, 8 Cyl 7.4 L GAS
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Chevrolet Transfer Case Part Number: 24236607
$2942.56 MSRP: $3306.60
You Save: $364.04 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case, Transfer Case
- Replaced by: 24228408
Fits the following Chevrolet Models:
- Trailblazer | 2002-2007 | LS, LT, LTZ, North Face, SS | 6 Cyl 4.2 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Trailblazer EXT | 2002-2006 | LS, LT, North Face | 6 Cyl 4.2 L GAS, 8 Cyl 5.3 L GAS
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Chevrolet Transfer Case Part Number: 84619036
$1944.24 MSRP: $2182.36
You Save: $238.12 (11%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly-Transfer
- Replaced by: 85675344
Fits the following Chevrolet Models:
- Silverado 2500 HD | 2015-2019 | High Country, LT, LTZ, WT | 8 Cyl 6.6 L DIESEL
- Silverado 3500 HD | 2015-2019 | High Country, LT, LTZ, WT | 8 Cyl 6.6 L DIESEL
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Chevrolet Transfer Case Part Number: 84993041
$1257.21 MSRP: $1415.78
You Save: $158.57 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly-Power Transfer U; Case, Transfer Case; Case
- Replaced by: 85835535
- Replaces: 84429007, 84332857, 84453401, 84370678, 84221087
Fits the following Chevrolet Models:
- Equinox | 2018-2023 | L, LS, LT, Premier, RS | 4 Cyl 1.5 L GAS
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Chevrolet Transfer Case Part Number: 84993040
$1291.25 MSRP: $1460.68
You Save: $169.43 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly-Power Transfer U
- Replaced by: 85732470
- Replaces: 84370677, 84429006, 85610357, 84453400, 84332856, 84104331, 84423966, 84221086
Fits the following Chevrolet Models:
- Equinox | 2018-2020 | LT, Premier | 4 Cyl 2.0 L GAS
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Chevrolet Transfer Case Part Number: 23188338
$3528.70 MSRP: $4017.20
You Save: $488.50 (13%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Case Assembly-Transfer; Case, Transfer Case
- Replaces: 24243564, 24256474, 24250864, 24247210, 24252683, 24261516, 24256219
Fits the following Chevrolet Models:
- Silverado 1500 | 2012-2013, 2010 | Hybrid | 8 Cyl 6.0 L FULL HYBRID EV-FLEX (FHEV)
- Tahoe | 2008-2013 | Hybrid | 8 Cyl 6.0 L FULL HYBRID EV-FLEX (FHEV), 8 Cyl 6.0 L FULL HYBRID EV-GAS (FHEV)
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Chevrolet Transfer Case Part Number: 24228420
$2963.34 MSRP: $3330.00
You Save: $366.66 (12%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24239524
Fits the following Chevrolet Models:
- Avalanche | 2007 | LS, LT, LTZ | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Avalanche 1500 | 2003-2006 | Base, LS, LT, North Face, On Road Edition, WBH, Z66, Z71 | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS
- Avalanche 2500 | 2003-2006 | Base, LS, LT | 8 Cyl 8.1 L GAS
- Silverado 1500 | 2003-2006 | Base, Hybrid, LS, LT, SS, WT, Z71 Off-Road | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L FULL HYBRID EV-GAS (FHEV), 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Silverado 1500 Classic | 2007 | Hybrid, LS, LT, SS, WT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L FULL HYBRID EV-GAS (FHEV), 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Silverado 1500 HD | 2005-2006, 2003 | Base, LS, LT | 8 Cyl 6.0 L GAS
- Silverado 1500 HD Classic | 2007 | LT | 8 Cyl 6.0 L GAS
- Silverado 2500 | 2003-2004 | Base, LS, LT, WT | 8 Cyl 6.0 L GAS
- Silverado 2500 HD | 2003-2006 | Base, LS, LT, WT | 8 Cyl 6.0 L CNG, 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL, 8 Cyl 8.1 L GAS
- Silverado 2500 HD Classic | 2007 | LS, LT, WT | 8 Cyl 6.0 L GAS, 8 Cyl 6.6 L DIESEL, 8 Cyl 8.1 L GAS
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Chevrolet Transfer Case Part Number: 84370679
$1279.61 MSRP: $1441.00
You Save: $161.39 (12%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Case Assembly-Power Transfer U
- Replaced by: 84429008
Fits the following Chevrolet Models:
- Equinox | 2018-2019 | LT, Premier | 4 Cyl 1.6 L DIESEL
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Chevrolet Transfer Case Part Number: 24228408
$2942.56 MSRP: $3306.60
You Save: $364.04 (12%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 12580320, 12585316, 12585314, 12577425, 15155589, 12588508, 24242561, 24236607
Fits the following Chevrolet Models:
- Trailblazer | 2002-2009 | Base, LS, LT, LTZ, North Face, SS | 6 Cyl 4.2 L GAS, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Trailblazer EXT | 2002-2006 | LS, LT, North Face | 6 Cyl 4.2 L GAS, 8 Cyl 5.3 L GAS
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Chevrolet Transfer Case Part Number: 24232827
$3137.95 MSRP: $3533.73
You Save: $395.78 (12%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24231475
Fits the following Chevrolet Models:
- Avalanche 1500 | 2006 | LS, LT, Z66, Z71 | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS
- Silverado 1500 | 2006 | Hybrid, LS, LT, SS, WT | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L FULL HYBRID EV-GAS (FHEV), 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
- Silverado 1500 HD | 2006 | LT | 8 Cyl 6.0 L GAS
- Suburban 1500 | 2006 | Base, LS, LT, LTZ, Z71 | 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.0 L GAS
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Chevrolet Transfer Case Part Number: 19125971
$3033.77 MSRP: $3409.31
You Save: $375.54 (12%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Case Assembly, Transfer (Remanufacture); Case, Transfer Case
- Replaces: 19125655, 24245992, 19125968, 24247213, 24252686, 24250865, 12578109
Fits the following Chevrolet Models:
- Silverado 2500 HD | 2007-2010 | LT, LTZ, WT | 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS
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Chevrolet Transfer Case Part Number: 85580977
$1146.01 MSRP: $1278.72
You Save: $132.71 (11%)
ADD TO CART
Product Specifications
- Other Name: Case Assembly-Transfer; Case, Transfer Case
- Replaced by: 85843421
Fits the following Chevrolet Models:
- Silverado 1500 | 2019-2022 | Custom, Custom Trail Boss, High Country, LT, LT Trail Boss, LTZ, RST, SSV, WT, ZR2 | 4 Cyl 2.7 L GAS, 6 Cyl 3.0 L DIESEL, 6 Cyl 4.3 L GAS, 8 Cyl 5.3 L FLEX, 8 Cyl 5.3 L GAS, 8 Cyl 6.2 L GAS
View related parts
Chevrolet Transfer Case Part Number: 23188339
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24261515, 24256218, 24256473
Fits the following Chevrolet Models:
- Silverado 1500 | 2012-2013 | LS, LT, LTZ, WT, XFE | 6 Cyl 4.3 L GAS, 8 Cyl 4.8 L FLEX, 8 Cyl 5.3 L FLEX, 8 Cyl 6.2 L FLEX
View related parts
Chevrolet Transfer Case Part Number: 19125659
$3029.94 MSRP: $3405.00
You Save: $375.06 (12%)
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24252687, 24247214, 24243014, 24245993, 12578114
Fits the following Chevrolet Models:
- Silverado 2500 HD | 2007-2010 | LT, LTZ, WT | 8 Cyl 6.0 L FLEX, 8 Cyl 6.0 L GAS
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Chevrolet Transfer Case Part Number: 24251671
$3311.97 MSRP: $3729.71
You Save: $417.74 (12%)
Product Specifications
- Other Name: Case, Transfer Case
- Replaces: 24240570, 24243641
Fits the following Chevrolet Models:
- Colorado | 2004-2012 | Base, LS, LT, Sport, Sport LS, WT, Z71, Z71 LS, Z85, Z85 LS | 4 Cyl 2.8 L GAS, 4 Cyl 2.9 L GAS, 5 Cyl 3.5 L GAS, 5 Cyl 3.7 L GAS, 8 Cyl 5.3 L GAS

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Chevrolet Transfer Case

Choose OEM Transfer Case, you're making the optimal decision for superior quality and perfect performance. You can feel confident because each component goes through stringent quality checks. Every part is carefully built to comply with Chevrolet's factory specifications. You'll enjoy a smooth, worry-free installation that fits just right. At ChevyPartsDeal.com, you'll find it easy to get top-quality OEM Chevrolet Transfer Case. You can shop at highly competitive prices and protect your budget. All our genuine Chevrolet parts include a dependable manufacturer's warranty. You'll also appreciate our straightforward return policy and swift delivery services for extra convenience.

The Chevy Transfer Case comes in between the transmission and axles, which distribute the torque in such a way that the truck can switch between smooth highway running and off-road four-wheel traction. A century of roughness is seen in every new Chevrolet, whether it be a small block that is punchy or a four-cylinder that is turbo and yet can pull a camper without going to the top of a mountain. The bodies remain hard but fashionable, the panels never rust, and cabins combine big-button ease with such technology as Chevy Super Cruise that allows your hands to relax and your car is controlled by the sensors. The steel frames are high-strength, and potholes are minor annoyances. Electronic traction assist features keep the teens out of the ditch, and the use of selectable drive modes allows the weekend warrior to switch between tame and wild with a simple twist. The infotainment system also boots quickly, connects with any phone in a few seconds, and plays the music over speakers that do not shake the doors. More importantly, the Transfer Case, which is matched in the factory, is not showroom friendly but instead trail friendly. Upon changing to the new Transfer Case, it is important to park Chevrolet on flat surfaces, place chock wheels, and unattach the battery to prevent any accident. Use a jack to lift support, unbolt the skid plate and driveshafts, and use chalk to indicate their position. Slide the old unit; it will not tear the mind seals. Clean the mating surface, replace the fresh gasket on the seat, and replace the muscle forward until dowels bite. Hand bolts together, screw in a star formation, reassemble shafts, gauges, breather, pour in factory fluid, shift through all the ranges, then road-test and re-torque.

Chevrolet Transfer Case Parts and Q&A

Transfer Case
24246930
Q: What tools are necessary to disassemble the transfer case on Chevrolet Express 3500?
A:
Several tools needed to disassemble the Transfer Case include slide hammer (J 2619-01) and holding fixture (J 3289-20) and split plate bearing puller (J 22912-01) and slide hammer with bearing adapter (J 23907) and bushing and bearing remover - 3-4 inch (J 26941) and case spreader (J 45358) and mainshaft support bushing/bearing remover (J 45548). For Transfer Case disassembly you will require slide hammer (J 2619-01), holding fixture (J 3289-20), split plate bearing puller (J 22912-01), slide hammer with bearing adapter (J 23907) as well as bushing and bearing remover - 3-4 inch (J 26941) and case spreader (J 45358) and mainshaft support bushing/bearing remover (J 45548). Attach the assembly fixture (J 45759) to the Transfer Case through adapter studs for mounted case disassembly operations. Weld the assembly fixture (J 45759) to a holding fixture (J 3289-20) set up on a stable workbench before securing the stack with a pivot pin. The process to drain Transfer Case fluid requires removal of both drain and fill plugs. The procedure requires front output shaft seal removal followed by encoder motor assembly extraction and Vehicle Speed Sensor (VSS) removal and finally rear output shaft seal removal. Use the case spreader to shear the sealer between the case halves before removing the Transfer Case retaining bolts together with washers while noting down the brackets' original positions. Apply the case spreader (J 45358) to break the sealer binding between case halves before separating the front from the rear halves of the case. Remove sequentially the shift fork shaft spring together with the rear sun gear planetary Differential assembly and the chain containing drive and driven sprockets. You must mark how the chain and sprockets fit together to keep their wear patterns when reusing them. Attack the remaining components starting with the lockup shift assembly and progressing through the Oil Pump assembly before finally removing the shift detent lever assembly but maintain straight alignment of the shift detent lever shaft assembly throughout the process. To finish the task remove the mainshaft rear support bushing with slide hammer (J 2619-01) and mainshaft support bushing/bearing remover (J 45548) and use the bushing and bearing remover (J 26941) together with slide hammer with bearing adapter (J 23907) to eliminate the rear bearing for the front output shaft.