OEM Chevrolet Aveo CV Joint

Chevrolet Aveo CV Joint Parts and Q&A

• Inner CV Joint
  96245311
  Q: How to replace the front wheel drive shaft inner CV joint and seal on Chevrolet Aveo?

  A:

  A technician must begin the wheel drive shaft inner joint and seal replacement by discarding the large seal retaining clamp and following it with the small seal retaining clamp removal. First degrease the joint before utilizing snap ring pliers (J 8059) to extract the shaft retaining ring. After removing the Axle Shaft from the joint assembly you should extract the joint assembly's seal. Operation of the ball retainer requires care because the stacking procedure makes it non-serviceable. Any repair attempt to a non-serviceable component of this ball retainer may result in diminished vehicle performance coupled with personal injury risks. Begin installation by applying a new small seal retaining clamp to the seal without crimping then install the seal onto the Axle Shaft followed by the joint assembly onto the Axle Shaft. The installation requires a second use of snap ring pliers (J 8059) to place the shaft retaining ring. Add 120-140 grams (4.2-4.9 ounces) of recommended grease to the joint assembly before repacking the tripot with an equivalent amount of the identical grease. To complete the installation finish by first crimping the new large seal retaining clamp using the seal clamp pliers (J 35566) then crimp the new small retaining clamp using the same plier tools (J 35566).
• Outer CV Joint
  96391551
  Q: How to service and repair the CV Boot and CV Joint on Chevrolet Aveo?

  A:

  To service and repair the constant velocity joint boot, start by the removal and disposal of the large seal retaining clamp and discarding the small seal retaining clamp. You will have to degrease the joint before you can remove the shaft retaining ring using the snap ring pliers (J 8059). Carefully remove the Axle Shaft from the joint assembly, with mannerism that ball retainer is stacked in poses and not serviceable as attempting to service it may result to a reduced performance of the vehicle as well as personal injury happened. Secondly, take off the sleeve from the joint assembly. For installation, insert a new small seal retaining clamp to the seal without crimping it, put the seal onto the Axle Shaft and the joint assembly over the Axle Shaft. Replace the shaft retaining ring with the help of snap ring pliers (J 8059), and fill the joint assembly with 120-140 grams (4.2-4.9 ounces) of specified grease, packing the tripot again with the same proportion of grease. Finally, replace the new large seal retaining clamp and crimping it with the help of the seal clamp pliers (J 35566) and similarly crimp the new small retaining clamp using the seal clamp pliers (J 35566).