How to replace the A/C Clutch assembly on Chevrolet Malibu?

First prepare by obtaining these replacement tools including use universal spanner wrench (J 37872) and snap ring pliers (J 6083) tools for the job. Universal spanner wrench (J 37872) and snap ring pliers (J 6083). Start the procedure by taking out the engine Drive Belt then raise the vehicle. Start by taking out the right front fender liner followed by the right radiator air deflector retainers then the right radiator air deflector. The a/c system discharge process is not mandatory for this repair work. Remove the compressor mounting bolts before pulling out the compressor from the engine bay with the compressor line attached but take out the three adjustable dowels from the universal spanner wrench (J 37872) and replace them instead with three 5/16 x 1 inch bolts. The compressor clutch plate bolt must be discarded then hold the compressor clutch plate using the universal spanner wrench (J 37872). Start by using snap ring pliers (J 6083) to separate the compressor pulley snap ring followed by removing the pulley. Precise removal of the compressor clutch coil starts with snap ring pliers (J 6083) that remove the coil's snap ring. Clean m6x1.0 threads on the clutch plate bolt before installing and blow out remaining debris using compressed air. Follow the snap ring pliers (J 6083) procedure to install both the compressor clutch coil with its snap ring and then place the compressor pulley with its snap ring. Apply oil on the 0.4 mm (0.016 in) air gap shim and insert it into the drive plate clutch before installing the compressor clutch plate. Rotate the drive plate without pulley contact to measure the pulley-to-drive plate air gap before applying shims to reach a 0.3-0.6 mm (0.012-0.024 in) desired gap. Use the universal spanner wrench (J 37872) to set the clutch drive plate bolt torque at 12 n.m (106 lb in) while holding the compressor clutch plate. Install the new clutch drive plate bolt only on threads with colored adhesive after ensuring it has five threads minimum. Reposition the compressor onto the engine with compressor mounting bolts torqued to 37 lb ft while ensuring correct installation of radiator air deflectors preserves the original a/c and engine cooling performance. Complete the process by placing back the right radiator air deflector with retainers and installing the right front fender liner before lowering the vehicle and installing the engine Drive Belt.

OEM Chevrolet Malibu A/C Clutch

Air Conditioning Clutch

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11 A/C Clutches found

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Chevrolet Malibu Clutch Kit Part Number: 86805576
$133.11 MSRP: $249.98
You Save: $116.87 (47%)
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Product Specifications
- Other Name: Clutch Kit, Air Conditioner Compressor Clutch; Clutch Kit, A/C Compressor Clutch
- Replaces: 84427786
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2018-2023 Chevrolet Malibu | L, LS, LT, RS | 4 Cyl 1.5 L GAS
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Chevrolet Malibu Coil Assembly Part Number: 89019185
Product Specifications
- Other Name: Coil Assembly, A/C Clutch; A/C Compressor Clutch; Clutch Coil; Clutch Coil Assembly; Coil; Coil, A/C Compressor Clutch Actuating
- Replaces: 06552422, 6552422
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 4 Cyl 2.4 L GAS, 6 Cyl 3.1 L GAS
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Chevrolet Malibu Compressor Pulley Part Number: 6581515
Product Specifications
- Other Name: Clutch Assembly, A/C; A/C Compressor Clutch; Clutch Drive; Clutch Coil; Clutch Plate & Hub Assembly; Pulley; A/C Compressor Clutch Assembly.
- Replaces: 6552372
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 4 Cyl 2.4 L GAS, 6 Cyl 3.1 L GAS
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Chevrolet Malibu Clutch Bearing Part Number: 6559469
Product Specifications
- Other Name: Compressor Pulley R; A/C Compressor Clutch; Pulley Bearing; A/C Compressor Bearing; Rotor Bearing; Pulley W/Bearing.
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 4 Cyl 2.4 L GAS, 6 Cyl 3.1 L GAS
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Chevrolet Malibu Clutch & Pulley Part Number: 22692378
Product Specifications
- Other Name: Clutch Kit, Air Conditioner Compressor Clutch; A/C Compressor Clutch; Clutch; Clutch Kit, A/C Compressor Clutch
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2010 Chevrolet Malibu | Classic LS, Classic LT, LS, LT, LTZ, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 6 Cyl 3.5 L FLEX, 6 Cyl 3.5 L GAS, 6 Cyl 3.9 L GAS
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Chevrolet Malibu Clutch Drive Part Number: 6582085
Product Specifications
- Other Name: Clutch Assembly, A/C; A/C Compressor Clutch; Clutch Plate & Hub Assembly; Clutch; Clutch, A/C Compressor Clutch Actuating; Clutch, A/C Compressor Clutch
- Replaces: 6552385
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-1998 Chevrolet Malibu | Base | 4 Cyl 2.4 L GAS
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Chevrolet Malibu Idler Pulley Part Number: 6580037
Product Specifications
- Other Name: Compressor Pulley; A/C Compressor Clutch; Pulley W/Bearing; Pulley; Pulley Assembly, A/C Compressor Drive/Idler; Pulley, A/C Compressor Drive/Idler
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1997-2003 Chevrolet Malibu | Base, LS | 6 Cyl 3.1 L GAS
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Chevrolet Malibu Clutch & Pulley Part Number: 15237841
Product Specifications
- Other Name: Clutch Kit, Air Conditioner Compressor Clutch; A/C Compressor Clutch; Clutch; Clutch Kit, A/C Compressor Clutch
- Replaces: 22692377
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2008-2012, 2004-2006 Chevrolet Malibu | LS, LT, LTZ, Maxx, Maxx LS, Maxx LT, Maxx LTZ, Maxx SS, SS | 6 Cyl 3.5 L GAS, 6 Cyl 3.6 L GAS, 6 Cyl 3.9 L GAS
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Chevrolet Malibu Clutch Part Number: 15237840
Product Specifications
- Other Name: Clutch Kit, Air Conditioner Compressor Clutch; A/C Compressor Clutch; Clutch Kit, A/C Compressor Clutch
- Replaces: 22692376
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2006 Chevrolet Malibu | Base, LS, LT | 4 Cyl 2.2 L GAS
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Chevrolet Malibu Clutch & Pulley Part Number: 15231224
Product Specifications
- Other Name: Clutch Kit, A/C; A/C Compressor Clutch; Clutch; Clutch Kit, A/C Compressor Clutch
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2007-2012 Chevrolet Malibu | Classic LS, LS, LT, LTZ | 4 Cyl 2.2 L GAS, 4 Cyl 2.4 L FLEX, 4 Cyl 2.4 L GAS
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Chevrolet Malibu Clutch Kit Part Number: 84364333
$122.61 MSRP: $219.92
You Save: $97.31 (45%)
Product Specifications
- Other Name: Clutch Kit, Air Conditioner Compressor Clutch; A/C Compressor Clutch; Clutch & Pulley; Clutch; Clutch Kit, A/C Compressor Clutch
- Replaced by: 85641373
- Replaces: 23393433
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2016-2022 Chevrolet Malibu | Hybrid, L, LS, LT, Premier | 4 Cyl 1.5 L GAS, 4 Cyl 1.8 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS

Chevrolet Malibu A/C Clutch

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It's used to control the flow of refrigerant gas in the Malibu's air conditioning system, and has a great performance and durability record in many different generations of the car. This A/C Clutch optimizes the engagement of the A/C compressor through conversion of engine energy maintaining optimal cooling without exerting much pressure on the engine. Its design includes an electronic clutch that captures a drum in the belt pulley whereby the belt drive is locked upon engaging the A/C. It also increases the stability of such systems as air conditioning in the Chevrolet Malibu at the same time protecting the compressor from damage that can be caused by failed clutch. The Chevrolet Malibu A/C Clutch is suitable for a number of the model of Malibu hence offer the user reliability in as far as climate control is concerned. Conspicuously, the A/C Clutch design prevents such problems as sticking or slipping that may lead to A/C inefficiency and fuel consumption. To this regard, the Chevrolet Malibu A/C Clutch is outstanding in the automotive market since it contains attributes that ensure its durability. By offering its users control in different driving situations, the employment of the Chevrolet Malibu A/C Clutch ensures the improved usefulness of the vehicle by providing the passenger with increased comfort. Therefore, the Chevrolet Malibu A/C Clutch is a vital component with enshrined uniqueness that goes a long way in making Malibu as a brand that produces cars that to some extent are unique in the market.

Chevrolet Malibu A/C Clutch Parts and Q&A

Clutch & Pulley
15237841
Q: How to replace the A/C Clutch assembly on Chevrolet Malibu?
A:
First prepare by obtaining these replacement tools including use universal spanner wrench (J 37872) and snap ring pliers (J 6083) tools for the job. Universal spanner wrench (J 37872) and snap ring pliers (J 6083). Start the procedure by taking out the engine Drive Belt then raise the vehicle. Start by taking out the right front fender liner followed by the right radiator air deflector retainers then the right radiator air deflector. The a/c system discharge process is not mandatory for this repair work. Remove the compressor mounting bolts before pulling out the compressor from the engine bay with the compressor line attached but take out the three adjustable dowels from the universal spanner wrench (J 37872) and replace them instead with three 5/16 x 1 inch bolts. The compressor clutch plate bolt must be discarded then hold the compressor clutch plate using the universal spanner wrench (J 37872). Start by using snap ring pliers (J 6083) to separate the compressor pulley snap ring followed by removing the pulley. Precise removal of the compressor clutch coil starts with snap ring pliers (J 6083) that remove the coil's snap ring. Clean m6x1.0 threads on the clutch plate bolt before installing and blow out remaining debris using compressed air. Follow the snap ring pliers (J 6083) procedure to install both the compressor clutch coil with its snap ring and then place the compressor pulley with its snap ring. Apply oil on the 0.4 mm (0.016 in) air gap shim and insert it into the drive plate clutch before installing the compressor clutch plate. Rotate the drive plate without pulley contact to measure the pulley-to-drive plate air gap before applying shims to reach a 0.3-0.6 mm (0.012-0.024 in) desired gap. Use the universal spanner wrench (J 37872) to set the clutch drive plate bolt torque at 12 n.m (106 lb in) while holding the compressor clutch plate. Install the new clutch drive plate bolt only on threads with colored adhesive after ensuring it has five threads minimum. Reposition the compressor onto the engine with compressor mounting bolts torqued to 37 lb ft while ensuring correct installation of radiator air deflectors preserves the original a/c and engine cooling performance. Complete the process by placing back the right radiator air deflector with retainers and installing the right front fender liner before lowering the vehicle and installing the engine Drive Belt.