How to remove and install the exhaust manifold on Chevrolet Cavalier?

The first step when removing the Exhaust Manifold involves disconnecting the negative Battery Cable while draining part of the cooling system liquid. Start by disconnecting the generator rear brace and generator together with the driver belt and the oxygen sensor lead. After removal of the radiator inlet pipe you should raise and support the vehicle. Lower the vehicle while detaching the Exhaust Manifold from the Exhaust Pipe then remove the oil fill tube and the inlet hose assembly nut from the Exhaust Manifold. Start by taking out all Exhaust Manifold nuts before removing both the Exhaust Manifold together with its gasket. The mating surfaces at the cylinder head and Exhaust Manifold need cleaning before inspecting the manifold for breaks, cracks, and gasket surface damage as well as verifying the surface alignments with a straight edge and feeler gauge; the Exhaust Manifold replacement might be necessary if surfaces are misaligned. You should install the Exhaust Manifold Gasket followed by the Exhaust Manifold before tightening its nuts to 13 nm (115 inch lbs.). Screw and tighten the heater outlet hose assembly nut up to 25 nm (18 ft. Lbs.) then install and tighten the oil fill tube. The Exhaust Pipe goes onto the manifold when the vehicle is raised again followed by lowering the vehicle for installing the radiator inlet pipe and generator and generator rear brace. Install the Drive Belt alongside the oxygen sensor lead before reconnecting the negative Battery Cable and tightening its bolt to 16 nm (12 foot lbs.). Finally, refill the cooling system.

How to replace the exhaust manifold on Chevrolet Cavalier?

The replacement process of the Exhaust Manifold begins by taking out the Oxygen Sensor inroad together with the generator and generator rear brace. The vehicle needs supporting before extracting the Exhaust Pipe from the Exhaust Manifold. Start by lowering the vehicle while removing the oil fill tube then finish with the Exhaust Manifold nut extraction. Take out the Exhaust Manifold while removing its gasket then clean both mating surfaces of the Exhaust Manifold and cylinder head. The Exhaust Manifold requires an examination for cracks while assessing the intact condition of flanges together with gasket surface damage by using a straight edge and feeler gauge to measure manifold mating surfaces; the presence of misalignment indicates manifold warping requiring a replacement. In the installation process position the Exhaust Manifold gasket followed by the Exhaust Manifold with proper torque of 13 nm (115 inch lbs.) on the Exhaust Manifold nuts. Reposition the oil fill tube before lifting the vehicle once more to secure the Exhaust Pipe to the manifold followed by lower vehicle height. Install the generator rear brace together with the generator and the Oxygen Sensor lead at the conclusion of the installation process.

OEM Chevrolet Cavalier Exhaust Manifold

Engine Exhaust Manifold

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17 Exhaust Manifolds found

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Chevrolet Cavalier Exhaust Manifold Part Number: 90537679
$164.90 MSRP: $333.96
You Save: $169.06 (51%)
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Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2002-2005 Chevrolet Cavalier | Base, LS, LS Sport | 4 Cyl 2.2 L BI-FUEL, 4 Cyl 2.2 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 24577258
$89.40 MSRP: $311.52
You Save: $222.12 (72%)
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Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1998-2002 Chevrolet Cavalier | Base, LS, LS Sport, RS | 4 Cyl 2.2 L BI-FUEL, 4 Cyl 2.2 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 24576614
$23.30 MSRP: $317.51
You Save: $294.21 (93%)
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Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1999-2002 Chevrolet Cavalier | LS, LS Sport, Z24 | 4 Cyl 2.4 L GAS
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Chevrolet Cavalier Exhaust Manifold, Passenger Side Part Number: 14091886
$177.13 MSRP: $251.30
You Save: $74.17 (30%)
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Product Specifications
- Other Name: Manifold; Manifold, Engine Exhaust Manifold
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1987-1989 Chevrolet Cavalier | Base, CS, RS, Z24 | 6 Cyl 2.8 L GAS
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Chevrolet Cavalier Exhaust Manifold, Driver Side Part Number: 10087655
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Position: Driver Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1985-1986 Chevrolet Cavalier | Base, CL, CS, RS, Type-10, Z24 | 6 Cyl 2.8 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 14086036
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1985-1986 Chevrolet Cavalier | Base, CL, CS, RS, Type-10 | 4 Cyl 2.0 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 14057917
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1984 Chevrolet Cavalier | Base, CL, CS, Olympic, Type-10 | 4 Cyl 2.0 L GAS
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Chevrolet Cavalier Manifold Part Number: 25144099
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Exhaust Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1987-1989 Chevrolet Cavalier | Base, CS, RS, VL | 4 Cyl 2.0 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 24574871
Product Specifications
- Other Name: Manifold; Manifold, Engine Exhaust Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-1998 Chevrolet Cavalier | LS, Z24 | 4 Cyl 2.4 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 24573714
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1995 Chevrolet Cavalier | LS, Z24 | 4 Cyl 2.3 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 24573403
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1995 Chevrolet Cavalier | LS, Z24 | 4 Cyl 2.3 L GAS
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Chevrolet Cavalier Exhaust Manifold, Passenger Side Part Number: 14100552
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1989-1994 Chevrolet Cavalier | Base, RS, Z24 | 6 Cyl 2.8 L GAS, 6 Cyl 3.1 L GAS
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Chevrolet Cavalier Exhaust Manifold, Driver Side Part Number: 14094803
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Position: Driver Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1988-1994 Chevrolet Cavalier | Base, RS, Z24 | 6 Cyl 2.8 L GAS, 6 Cyl 3.1 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 14062724
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1984 Chevrolet Cavalier | Base, CL, CS, Olympic, Type-10 | 4 Cyl 2.0 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 10171016
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1994-1997 Chevrolet Cavalier | Base, LS, RS, VL | 4 Cyl 2.2 L GAS
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Chevrolet Cavalier Exhaust Manifold Part Number: 10101242
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1990-1993 Chevrolet Cavalier | Base, RS, VL | 4 Cyl 2.2 L GAS
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Chevrolet Cavalier Exhaust Manifold, Passenger Side Part Number: 10099998
Product Specifications
- Other Name: Manifold, Engine Exhaust Manifold; Manifold
- Position: Passenger Side
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1988-1994 Chevrolet Cavalier | Base, RS, Z24 | 6 Cyl 2.8 L GAS, 6 Cyl 3.1 L GAS

Chevrolet Cavalier Exhaust Manifold

Want to cut long-term maintenance and repair costs? Choose OEM Exhaust Manifold. Those parts deliver top durability you can trust. On our site, you'll find a huge catalog of genuine Chevrolet Cavalier parts. Prices are unbeatable, so you can keep more in your pocket. Every OEM Chevrolet Cavalier Exhaust Manifold includes a manufacturer's warranty. You can also get an easy return policy that keeps buying risk free. Fast delivery, get your car on the road quickly. It's simple to search, compare, and order. Stop guessing about quality or fit. Order today and save with parts that last.

The Chevrolet Cavalier Exhaust Manifold is exactly what is described; it is an essential and outstanding vehicle part that typifies Chevrolet as a producer of reliable and powerful compact automobiles. As the important component responsible for the proper distribution of hot exhaust gases from the engine to the exhaust system in less time possible, the Exhaust Manifold is one of the efficient and safe features in the Chevrolet Cavalier. From 1982 to 2005, Chevrolet Cavalier has different models, and some of them were produced by China and Mexico auto industries; there are different styles of Exhaust Manifolds, they generally use high cast iron or stainless steel materials. This design not only eliminates intake reversion which is unhelpful for the performance of engines but also optimizes the airflow control; consequently, it also enhances fuel economy and decreases emissions. Due to the fact that the Chevrolet Cavalier's Exhaust Manifold can fit various generations of the automobile and its corresponding engines, it stands to be an ideal choice for various users who range from engine enthusiasts to standard consumers. Special features that are evident from the Chevrolet Cavalier Exhaust Manifold include a proper engineering and strong build that make it to stand out in the market because they are difficult to break. Controlled exhaust flow makes the Exhaust Manifold an important factor that contributes to the vehicle handling and response; hence, the Chevrolet Cavalier is known to be a dependable and efficient compact car. All in all, Chevrolet Cavalier Exhaust Manifold is one of the proofs of Chevrolet's commitment to providing well-made and well-designed vehicles, which makes it an essential part of auto engineering.

Chevrolet Cavalier Exhaust Manifold Parts and Q&A

Exhaust Manifold
24577258
Q: How to remove and install the exhaust manifold on Chevrolet Cavalier?
A:
The first step when removing the Exhaust Manifold involves disconnecting the negative Battery Cable while draining part of the cooling system liquid. Start by disconnecting the generator rear brace and generator together with the driver belt and the oxygen sensor lead. After removal of the radiator inlet pipe you should raise and support the vehicle. Lower the vehicle while detaching the Exhaust Manifold from the Exhaust Pipe then remove the oil fill tube and the inlet hose assembly nut from the Exhaust Manifold. Start by taking out all Exhaust Manifold nuts before removing both the Exhaust Manifold together with its gasket. The mating surfaces at the cylinder head and Exhaust Manifold need cleaning before inspecting the manifold for breaks, cracks, and gasket surface damage as well as verifying the surface alignments with a straight edge and feeler gauge; the Exhaust Manifold replacement might be necessary if surfaces are misaligned. You should install the Exhaust Manifold Gasket followed by the Exhaust Manifold before tightening its nuts to 13 nm (115 inch lbs.). Screw and tighten the heater outlet hose assembly nut up to 25 nm (18 ft. Lbs.) then install and tighten the oil fill tube. The Exhaust Pipe goes onto the manifold when the vehicle is raised again followed by lowering the vehicle for installing the radiator inlet pipe and generator and generator rear brace. Install the Drive Belt alongside the oxygen sensor lead before reconnecting the negative Battery Cable and tightening its bolt to 16 nm (12 foot lbs.). Finally, refill the cooling system.
Exhaust Manifold
90537679
Q: How to replace the exhaust manifold on Chevrolet Cavalier?
A:
The replacement process of the Exhaust Manifold begins by taking out the Oxygen Sensor inroad together with the generator and generator rear brace. The vehicle needs supporting before extracting the Exhaust Pipe from the Exhaust Manifold. Start by lowering the vehicle while removing the oil fill tube then finish with the Exhaust Manifold nut extraction. Take out the Exhaust Manifold while removing its gasket then clean both mating surfaces of the Exhaust Manifold and cylinder head. The Exhaust Manifold requires an examination for cracks while assessing the intact condition of flanges together with gasket surface damage by using a straight edge and feeler gauge to measure manifold mating surfaces; the presence of misalignment indicates manifold warping requiring a replacement. In the installation process position the Exhaust Manifold gasket followed by the Exhaust Manifold with proper torque of 13 nm (115 inch lbs.) on the Exhaust Manifold nuts. Reposition the oil fill tube before lifting the vehicle once more to secure the Exhaust Pipe to the manifold followed by lower vehicle height. Install the generator rear brace together with the generator and the Oxygen Sensor lead at the conclusion of the installation process.