How to replace a radiator on Chevrolet Aveo?

The Radiator replacement procedure begins by disconnecting the negative cable from the battery then draining the engine cooling fluid. The first step includes removing electric fans then unclamping the upper Radiator Hose and detaching it from the Radiator. The second step involves removing the lower Radiator Hose from its connection to the Radiator while also removing its clamp. The Radiator maintenance requires disconnecting the surge tank hose from its clamp position at the Radiator. You need to detach the left and right upper Radiator retaining bolts with their attached brackets. Engineers should dispose of leftover coolant into a collection pan before moving the Radiator out of the vehicle. The installation begins with placing the Radiator properly into position while its bottom posts rest on the rubber shock bumpers and the Radiator retainers should be positioned correctly. Begin by mounting the upper right Radiator retaining bracket followed by installing its bolt to 7 n.m (62 lb in), then proceed with the upper left Radiator retaining bracket and bolt which must reach 7 n.m (62 lb in). Screw the surge tank hose to the Radiator while securing it with a hose clamp. Fasten the electric fans to the Radiator before you attach both upper and lower Radiator hoses with hose clamps. Proceed by refilling the engine cooling system and then reconnect the negative Battery Cable.

OEM Chevrolet Aveo Radiator

Cooling Radiator

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8 Radiators found

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Chevrolet Aveo Radiator Assembly Part Number: 42438331
$63.99 MSRP: $96.52
You Save: $32.53 (34%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96817345, 96536526, 96443478
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2006 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 42421858
$207.97 MSRP: $400.12
You Save: $192.15 (49%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96992882, 96942182, 95227754
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 96816483
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96444386, 96536669
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2005-2008 Chevrolet Aveo | LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 42438332
$130.18 MSRP: $194.58
You Save: $64.40 (34%)
Product Specifications
- Other Name: Radiator Assembly, Engine; Radiator; Radiator, Radiator
- Replaces: 96443479, 96816484, 96536525
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 1.6L L4, 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 96816482
Product Specifications
- Other Name: Radiator
- Replaces: 96536524, 96443476
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Part Number: 96817344
Product Specifications
- Other Name: Radiator Assembly; Radiator, Radiator
- Replaces: 96443477
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004 Chevrolet Aveo | Base, LS | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 96816481
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96443475, 96536523
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2004-2008 Chevrolet Aveo | Base, LS, LT, Special Value | 4 Cyl 1.6 L GAS
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Chevrolet Aveo Radiator Assembly Part Number: 95227755
Product Specifications
- Other Name: Radiator; Radiator, Radiator
- Replaces: 96992883, 96942183
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet Aveo | LS, LT | 4 Cyl 1.6 L GAS

Chevrolet Aveo Radiator

Want to cut long-term maintenance and repair costs? Choose OEM Radiator. Those parts deliver top durability you can trust. On our site, you'll find a huge catalog of genuine Chevrolet Aveo parts. Prices are unbeatable, so you can keep more in your pocket. Every OEM Chevrolet Aveo Radiator includes a manufacturer's warranty. You can also get an easy return policy that keeps buying risk free. Fast delivery, get your car on the road quickly. It's simple to search, compare, and order. Stop guessing about quality or fit. Order today and save with parts that last.

Radiator is a critical component of the cooling system; widely recognized for its dependability and efficiency for quite a few generations of Aveo manufactured from 2002 through 2020. This component is a heat exchanger which transfers heat from the engine coolant to the surrounding air, which is very necessary for any engine. Normally used on Corvettes, the radiator of the Chevrolet Aveo depends on aluminum with plastic or aluminum tanks, which attempts to optimize the heat exchange area in the form of tubes and fins. Because it can be used on Aveo variants that use 1.2 L, 1.4 L and 1.8 L Ecotec engines, flexibility is well-captured in how the powertrain is supported. This part, the Radiator is not only performance enhancing but equally critical in providing safety for your vehicle by protecting it from heat which is very damaging in the long run to the engine. Other features like bigger bore, and compact fins in model types that are classified as performinginski are other attributes that improve the coolant flow and heat exchanging capacity of the Radiator in the automotive industry. This radiator fits perfectly into the Chevrolet Aveo since it comes in direct fit and universal style; thus, every client of Chevrolet Aveo will enjoy the outlook, performance, and durability of this product. In conclusion, the Radiator is a great representation of the quality and innovation that the brand has to offer and justifies why Aveo should be the go to vehicle for any driver in their quest of attaining efficiency and durability.

Chevrolet Aveo Radiator Parts and Q&A

Radiator Assembly
42438332
Q: How to replace a radiator on Chevrolet Aveo?
A:
The Radiator replacement procedure begins by disconnecting the negative cable from the battery then draining the engine cooling fluid. The first step includes removing electric fans then unclamping the upper Radiator Hose and detaching it from the Radiator. The second step involves removing the lower Radiator Hose from its connection to the Radiator while also removing its clamp. The Radiator maintenance requires disconnecting the surge tank hose from its clamp position at the Radiator. You need to detach the left and right upper Radiator retaining bolts with their attached brackets. Engineers should dispose of leftover coolant into a collection pan before moving the Radiator out of the vehicle. The installation begins with placing the Radiator properly into position while its bottom posts rest on the rubber shock bumpers and the Radiator retainers should be positioned correctly. Begin by mounting the upper right Radiator retaining bracket followed by installing its bolt to 7 n.m (62 lb in), then proceed with the upper left Radiator retaining bracket and bolt which must reach 7 n.m (62 lb in). Screw the surge tank hose to the Radiator while securing it with a hose clamp. Fasten the electric fans to the Radiator before you attach both upper and lower Radiator hoses with hose clamps. Proceed by refilling the engine cooling system and then reconnect the negative Battery Cable.